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Discussion in 'Classic Balloon Tire Bicycles 1933-1965' started by Bikes62557, Mar 2, 2017.
Wiring Headlight Module. Working on Horn Tank wiring, photos to come later.
This is absolutely beautiful! Very great attention to detail. Can't wait to see the finished product! Joe
Craftsmanship beyond words
Spent most of today building the 6 volt battery. I made this one to hold C type Flashlight Batteries. Not completely done as I have to fill in flats on sides and print a "Wrap" for it. May make it a Winchester Battery! I do not know if they ever made this type battery but I know that they made a 1 1/2 volt Telephone Battery so why not?
Also made 4 small rivets from #4 Brass Wood Screws that hold the Lens in Bezel.
Worked on wiring Horn Tank and Brake Light. Also some more time on Replica Vintage Battery. Assembled the Headlight Module and Rear Rack. The hole in brace for Brake Light wire is not original but keeps wire out of harms way.
This build is awesome!! More more!!
Finished Replica Battery, better now described as a Dry Cell container that will hold 4 "C" type Flashlight Batteries. I have changed my mind about outer cover and will put a "General" sleeve on it. I found a photo of an original General "Bicycle Battery" in my archived photos of Elgin Miss America details.
this is such a great idea on building a battery,awesome!!
I can draw up simple plan and list of material if wanted.
Also if anyone out there has any battery of this size/type or even photos of any I would appreciate pictures of such so I could make more accurate renderings of covers that could be printed.
sure that would be great ! I am sure it would be a big hit here!
Now for the info on making a 1939-41 Bicycle Battery.
List of material:
2 ft of: 1 inch PVC Shedule 40 Pipe
2 3/4” PVC Spigot Plug
4 Spiral Cone Springs, Hillman # 540033 found at Hardware Store
4 Small Finish Washers
Misc Screws, nuts, washers
2 inches Small Copper Wire
2 Wood Screws
1 Small Scrap of Dense Wood or Fiber, 3/8” thick
Short piece of 1” Dowell Rod
I hope photos are self explanatory. If not ask questions. Photos may not be in proper order.
Any one that makes a Battery like this for their Bike, let me know with pictures and actual dimensions and I will make a self adhesive cover for it! Only charge is mailing.
Finished up Horn Tank with New Battery Installed and every thing works!
This is what is inside the Tail Light/Stop Light Unit. Had to improvise as no good original was available. Used LED Bulbs, 9v Battery.
Not exactly what you were asking for but I took these from a bike I bought last week out of a Delta Torpedo and the pair in the back we're out of another Schwinn I got for the wife. Anytime I find old batteries I spray them with polyurethane and put them in a display case. Nice work on those batteries I save your pictures and instructions if you don't mind for future reference!
Thanks so much, All can use any of my photos or instructions for their own use if it will help with their bike.
When I see something like this that someone went thru so much effort to explain and make pictures trying to make life easier I save it and print them off I have a binder full of laminated instructions and how tos and tips from you guys I keep in my garage it makes life a lot easier!