I'm just about finished with the restoration of a 1939 Monark, Rocket, but am waiting on one part and will post pictures as soon as complete.
In the mean time, I put the 1941 4 Gill up on the bench. I bought this bike at Jeff Rapp's mid winter Butler, Pa. bike show. It is an honest bike with all original parts, with the exception of the dropstand being replaced by a side stand.
The first step in the restoration is to photograph all the paint graphics, and make patterns of the secondary paint areas to be replicated later. Next I begin working on the chrome parts, preparing them for replating. Usually by the time the chrome is ready, I have the bike painted, and ready for reassembly. I blast the frame, fenders and sheet metal in my blast cabinet, then hand sand each piece with 180 G. paper as well as hammering or rolling out any dings. Once the metal is satisfactory, I shoot everything with a couple coats of primer. I'll let the primer dry out a week or so, then sand again and take care of any minor bodywork. This 4 Gill is built like a tank, with heavy gauge metal and very few imperfections. The bike must of had little use judging from the condition of the Morrow brake. The brake shoe shows very little wear, and this bike has been a pleasure to work on from the start!
I will post more pictures, and finish my restoration process when the job is complete.
Still havin fun, Howard
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