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Wrench size for Sturmey-Archer axle nuts

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Eric Amlie

Wore out three sets of tires already!
I was about to take my 1964 3 speed Schwinn Traveler out for a ride, and since I'm still running the old original white wall tires, I wanted to make sure I had what I needed to fix a flat.
A 15 mm wrench fits the right side axle nut, but wasn't big enough for the left side nut. I tried both a 5/8" and a 16 mm and they both seem quite a bit too big.
I finally used a crescent wrench to remove the nut, put it in my vise, and gave each flat a few strokes with a file until the 15 mm wrench would fit in all positions.
The nut didn't look boogered up, so I'm wondering what the story is. Do I just have an oddball nut, or is some strange proprietary size?
 
They are actually Whitworth threads and nuts so you need Whitworth wrenches. That is why most people use adjustable of Cresent wrenches. Whitworth is an old English standard threading. Eric you should know this. Roger
 
Thanks Roger!
I knew that Whitworth existed, but have never had any experience with it.
I thought it was an archaic system that wasn't used anymore.
I'm surprised that Schwinn didn't require S-A to provide them with nuts with SAE sizes.
I would have thought that Schwinn would have been a big enough customer of the hubs that they could throw their weight around a bit to get what they wanted.
In any case, it fits a 15 mm wrench now!
 
Thanks Roger!
I knew that Whitworth existed, but have never had any experience with it.
I thought it was an archaic system that wasn't used anymore.
I'm surprised that Schwinn didn't require S-A to provide them with nuts with SAE sizes.
I would have thought that Schwinn would have been a big enough customer of the hubs that they could throw their weight around a bit to get what they wanted.
In any case, it fits a 15 mm wrench now!
According to the Machinery's Handbook (22nd edition) the width across the flats for a 3/8 inch Whitworth bolt head is 0.592 to 0.600 inches. 15mm/25.4 = 0.590, but most wrenches are a little larger for clearance, and a 15mm usually fits both sides. You must have a nut or a wrench or both that were right at the extreme of the tolerance.
 
Craftsman combination wrench.
The box end wouldn't go on at all. The open end was trying, but not getting enough "bite" for me to trust.
 
My understanding is SA and their hubs started in the 1920s/30 and they used the British standard Whitworth machines and hardware. They continued to use it so long that they couldn't afford to buy all new machinery/tooling to make the hubs. It was so old the the quality of the hubs started to go down. When SA was bought out the new owners moved the manufacturing to the far east and then changed to newer metric sized parts and manufacturer equipment. Roger
 
My understanding is SA and their hubs started in the 1920s/30 and they used the British standard Whitworth machines and hardware. They continued to use it so long that they couldn't afford to buy all new machinery/tooling to make the hubs. It was so old the the quality of the hubs started to go down. When SA was bought out the new owners moved the manufacturing to the far east and then changed to newer metric sized parts and manufacturer equipment. Roger
They are older than that. Although I cannot say for certain how old, but at least 1905.

This catalog is from 1908, and has mention of the 3 speed being used in 1905 in a race over the Alps, organized by the Touring Club of France.
The high mileage reported on some of the hubs in 3 years is insane.
The 'tricoaster' by Sturmey Archer was patented in 1905.

1227711


1227712


1227713


1227714


1227715
 
I've heard the "AW" hubs are "Type A, Wide (range)" The late '50's/early '60's TCW must be "Tri-Coaster, Wide (range)".
 
Great literature @piercer_99, thanks for that. I NEED an old rideable Tri-coaster. "silky smooth" "ball bearing pinion gears". "Will hold you down a mountainside and help you climb it"...good stuff. Sturmey 3's & 4's need a separate thread. SACHS DRIEGANG!
 
For the axle nuts (the ones that secure the wheel into the drops), I use a good quality adjustable wrench. I have an old set of USA-made, forged wrenches (Craftsmans and Uticas) that do this well. But any good quality crescent is fine. For the cones, there is a special, very thin wrench made by Sturmey Archer specifically for the cones. Most of the time I prefer a fixed-size wrench for things, but I've done just fine with the good adjustables for the axle nuts. Skip the cheaper, Chinese-made ones at big box and at the auto parts store and go straight to old-stock, USA-made stuff if you can with the adjustable wrenches.
 
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