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Ok, what am I missing here?

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Ok, I went over to McFaddendale Hardware, and picked up a nice Grade 8, 6”x1/4”-20 threads per inch bolt, that worked out perfect!
View attachment 1969987

View attachment 1969986
There was a telltale mark of a shoulder bolt on the 1898 Schwinn stem.
View attachment 1969992
And as luck would have it, the hardware store grade 8 bolt had the exact same size shoulder on it.
View attachment 1969994
The thread zone was a bit lacking for this purpose, so I cut a few more threads into it.
View attachment 1969995

View attachment 1969993
And walla!
View attachment 1969989

View attachment 1969988

View attachment 1969990
Now, off to the metal refinishing shop to get nickel plated, and one replacement expander bolt for the 1898/99 Schwinn/World stem, handled!

View attachment 1969991
Now, that's the "Artist's License" I was talking about.
 
Ok, I went over to McFaddendale Hardware, and picked up a nice Grade 8, 6”x1/4”-20 threads per inch bolt, that worked out perfect!
View attachment 1969987

View attachment 1969986
There was a telltale mark of a shoulder bolt on the 1898 Schwinn stem.
View attachment 1969992
And as luck would have it, the hardware store grade 8 bolt had the exact same size shoulder on it.
View attachment 1969994
The thread zone was a bit lacking for this purpose, so I cut a few more threads into it.
View attachment 1969995

View attachment 1969993
And walla!
View attachment 1969989

View attachment 1969988

View attachment 1969990
Now, off to the metal refinishing shop to get nickel plated, and one replacement expander bolt for the 1898/99 Schwinn/World stem, handled!

View attachment 1969991
At McFadden-Dale Hardware (or any good industrial hardware store) they have what is called a "AN" washer. These flat washers are made with a very small outside diameter compared to the inside diameter. A 1/4" Stainless AN washer might have been just the ticket to place under the bolt head.

Glad to hear you made it all work.

John
 
Ok, I found a nice little washer to nest between the two bolts.

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One of the reasons that I was so determined to get the stem out of the steering tube, was because the fork blades were badly misaligned, so I needed to get the fork out of the frame, so I could true it up.
Working on a bike this old, feels like opening up King Tuts Tomb.
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I think it’s safe to say, that it’s been awhile, since there was any grease in that headset. Lol!
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I’m thinking that the last time anyone ever saw those bearings, Ignaz Schwinn was a young man.
First order of business, was to get that fork in the alignment jig.
This tool is indispensable, so I can’t understand why Park Tool, discontinued it.
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AFB85023-CC57-4CC5-B42E-EDA92085A401.jpeg

Unfortunately, this is a common malaise with these old closed fork ends.
The fork probably got misaligned the first time the wheel had to come out, because Bubba yanked the fork blade to one side far enough to clear the axle.
FC6D911A-0408-4EEC-BE12-1B4EA81011C8.jpeg

This one was so far out of alignment, that the wheel wouldn’t even spin because the tire was rubbing on the inside of the fork blade.
Here it is getting a badly needed check up.
AB73D879-C506-4A61-A901-5574BD4C4B07.jpeg


C1987404-57D5-4B74-ABA6-301E64CE4C03.jpeg

Good as new, thanks to these two Park Tools.
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Both of which I bought right here on the Cabe.
Thanks to @badbob and @bricycle for graciously making these tools available.
This old Schwinn is eternally grateful!
 
The Park fork bending tool, and the fork clamping tools are first class. The Fork Gauge arm on the Fork Clamp leaves much to be desired. It is better than nothing but only slightly. My gripe is the gauge arm, and the hex end are not precision. In our shop we used Blanchard Ground steel frame table and had a "V" block fixture (like the Park Clamp) that held the steerer tube. Then we used a dial indicator to square up the fork crown in the holding fixture. Once the fork is squared you can use the dial indicator to compare the fork legs and fork ends for alignment to each other. It's easy to align a fork, but very time consuming to determine exactly where to make the adjustment corrections.

I believe your correct in assuming your fork with closed ends was likely damaged by spreading. The advantage to the early closed end Schwinn spring forks was that you simply needed to back off the pivot bolt the distance of the pivot lock nut to remove the front wheel without fighting the fork leg.

John
 
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